Cut list examples

Five real-world starting points for common sheet-cutting projects. Load one into the optimizer, then tweak the panel list, kerf and sheet size to match your own job.

Simple cabinet carcass

A single lower kitchen cabinet: two sides, top, bottom and a back rail from one 18 mm sheet.

Use case

Kitchen or utility cabinet, 600 mm wide × 720 mm tall × 560 mm deep.

Sheet & kerf

2440 × 1220 × 18 mm · kerf 3 mm

Panel list

  • Side720 × 560 mm · ×2
  • Top/Bottom564 × 560 mm · ×2
  • Back rail564 × 100 mm · ×1
  • Front rail564 × 80 mm · ×1

Notes

  • 18 mm birch plywood or MDF works well for this carcass.
  • Grain runs along the height for the two side panels.
  • Leave the back rail as a strip — full backs come from thinner sheet stock.
Bookshelf from one plywood sheet

Freestanding bookshelf with five shelves, cut from a single 2440 × 1220 mm plywood sheet.

Use case

Home office or living-room bookshelf, 800 mm wide × 1800 mm tall × 300 mm deep.

Sheet & kerf

2440 × 1220 × 18 mm · kerf 3 mm

Panel list

  • Side1800 × 300 mm · ×2
  • Shelf764 × 300 mm · ×5
  • Top rail764 × 100 mm · ×1

Notes

  • Cut sides first with the grain running vertically.
  • Fixed shelves are dadoed into the sides — plan an extra 6 mm on each shelf if you dado.
  • Add a plywood back later from 6 mm stock; not included in this cut list.
Drawer fronts and side panels

Four matching drawer boxes with fronts, backs and sides — good grain-matching exercise.

Use case

Bank of four drawers for a workshop cabinet or dresser, 500 mm wide drawers.

Sheet & kerf

2440 × 1220 × 15 mm · kerf 3 mm

Panel list

  • Front500 × 150 mm · ×4
  • Back470 × 150 mm · ×4
  • Side450 × 150 mm · ×8

Notes

  • Group fronts together on the sheet so grain and color match across the finished bank.
  • Sides are 15 mm; if you switch to 18 mm, redo the sheet thickness.
  • Bottom panels come from separate 6 mm stock.
Melamine wardrobe panels

Full-height wardrobe with two 600 mm bays: sides, top, bottom, midshelves and door panels.

Use case

Bedroom wardrobe, 1200 mm wide × 2100 mm tall × 560 mm deep, 18 mm double-sided melamine.

Sheet & kerf

2440 × 1220 × 18 mm · kerf 3.2 mm

Panel list

  • Vertical2100 × 560 mm · ×3
  • Top/Bottom1164 × 560 mm · ×2
  • Shelf564 × 560 mm · ×4
  • Door2080 × 596 mm · ×2

Notes

  • Score the melamine face before ripping to reduce chipping — see the melamine guide.
  • Doors are sized for concealed hinges with a 3 mm reveal.
  • Use a track saw or scoring blade; a standard 3.2 mm kerf is assumed.
CNC/router-friendly panel batch

Batch of identical panels sized for a hobby CNC bed with a 6 mm router bit.

Use case

Repeat production of signs, jig plates or drawer bottoms on a 1220 × 900 mm CNC bed.

Sheet & kerf

1220 × 900 × 12 mm · kerf 6 mm

Panel list

  • Plate300 × 200 mm · ×8
  • Sign blank400 × 150 mm · ×4
  • Jig250 × 250 mm · ×6

Notes

  • Kerf is set to 6 mm — that matches a 1/4" (6.35 mm) router bit and gives it room to clear chips.
  • Keep at least one 20 mm clamping strip on the sheet edge; not included as a panel.
  • For nested profile cutting rather than straight cuts, use the sheet-yield guide.